Apr 13,2026
Print head clogging is the main factor affecting the DTF transfer printing quality and yield. Major factors include:
1. Ink quality: Inferior quality, overly thick ink or impurities will clog the print head.
2. Ink drying: Premature drying in the print head affects normal jetting.
3. Lack of maintenance: Failure to clean print heads or replace cartridges regularly leads to debris accumulation.
4. Environmental factors: High temperature or low humidity (keep workshop humidity at 40%-80% and temperature at 15-30°C) cause fast evaporation and viscosity changes.
5. Ink system problems: Clogged filters or malfunctioning pumps prevent proper ink flow.
1. Use High Quality DTF Ink: Use premium, compatible inks like HONGSAM High Quality DTF Ink.
2. Clean the print head regularly: Clean once a week using specialized cleaning solutions or distilled water according to machine instructions.
3. Use a humidifier: Maintain an ideal environment humidity between 40% and 60% to prevent ink from drying out.
YES! White ink affects print heads in three main ways:
1. Print head clogging: White ink is thicker and heavier, easily hardening in the nozzle.
2. Print head damage: Its density causes higher mechanical wear and tear over time.
3. Mixed ink: White ink can contaminate other color lines in the ink system if improperly maintained.
HONGSAM DTF ink has passed ECO PASSPORT by OEKO-TEX® and GOTS. It features balanced viscosity (3.0 - 5.0 mPa·s at 25°C), high chemical stability, and excellent wash fastness (Level 4.5+), extending printhead lifespan by approximately 30%.
| Standard | Type | K | C | M | Y |
| Washing fastness 60 (ISO 105-C10) | Discoloration | 4-5 | 4-5 | 4-5 | 4-5 |
| Staining | 5 | 5 | 5 | 5 | |
| Rubbing fastness (ISO 105-X12) | Dry rubbing fastness | 4-5 | 4-5 | 4-5 | 4-5 |
| Wet rubbing fastness | 3-4 | 3-4 | 3-4 | 4 | |
| Light fastness (ISO 105-B02) | / | 7-8 | 7-8 | 7-8 | 7-8 |
| Technical Parameter | Hongsam Premium DTF Ink | Standard/Low-cost Ink | Impact on Your Printing |
| Chemical Stability | High (Lab-accelerated aging test equivalent to 20+ years shelf-life performance) | Medium/Low | Consistency: No sedimentation after long-term storage. |
| Certifications | OEKO-TEX ECO PASSPORT, GOTS | None or Single-level | Global Compliance: Safe for garment exports to EU/USA. |
| Viscosity (at 25°C) | 3.0 - 5.0 mPa·s (Balanced) | Fluctuating | Smooth Flow: Stable jetting during high-speed production. |
| Wash Fastness | Level 4.5+ | Level 3.0 - 3.5 | Durability: Prints stay vibrant after 50+ wash cycles. |
| Printhead Lifespan | Extended by approximately 30% | Average/Degrading | Cost Saving: Significantly reduces expensive printhead replacements. |